EPUSIL EP 140

Very High Thermal Conductivity Casting Epoxy Compound

DESCRIPTION

Epusil EP 140 a low viscosity, highly filled, epoxy formulation which, in addition to having excellent electrical properties, has unusually high thermal conductivity and low thermal expansion. Epusil EP 140 is available in a thixotropic version for dipping applications.

PROPERTIES - UNCURED

EP 140             EPC 9              EPC 11

Color, visual.............................……….             Black/Gray/Red

Viscosity, ASTM-D-2393(c.p.s  @ 250).             40-60000

Specific Gravity ………………............             2.3       

Mix Ratio (weight) ...............................                                      100:3-4             100:4.5-5

Mix Viscosity, ASTM-D-2393 (@ 250).                                       30000 c.p.s       30000 c.p.s

Pot Life @ 250 C (100 gr.)..……….......                                      1 hour               4-5 hours

Shelf Life @ 25 0C (months) …...............          12 min

PROPERTIES - CURED

PHYSICAL

Hardness, ASTM-D-2240 (Durometer)…………………          Shore D 90       Shore D 92

Tensile Strength, ASTM D-638  ………………………         8000 psi            8500 psi

Tensile Elongation, ASTM D-638 ……………….…….          1 %                  1 %

Compressive Strength, ASTM D-695 …………….………          18500 psi          25000 psi

Flexural Strength, ASTM-D-790………………………….          11500 psi          13000 psi

Coefficient of Thermal Expansion (cm/cm/0C)...………….         28 * 10-6           24 *  10-6

Heat Distortion point.......................………………………         1500C               1800C

ELECTRICAL

Dielectric Strength, ASTM D-149 (volts/mil) …………….          475                   500

Dielectric Constant, ASTM -D- 150 ………………………         6.3                    6.5

Dissipation Factor,  ASTM -D- 150 ………………………         0.02                  0.02

Volume Resistivity,  ASTM -D- 257 (ohm-cm) …………..          1.3 * 1016          5 * 1016

Thermal Conductivity, W/m 0C …………………………...            1.45                  1.45


MIXING INSTRUCTION

1.        Warm Epusil EP 140 to 40 – 50 0C and stir contents thoroughly before withdrawing any material.

2.        Weigh out required amount of Epusil EP 140 and weigh into it 3-4 parts EPC 9 per 100 parts Epusil EP 140; or 4-5 parts EPC 11 per 100 parts Epusil EP 140.

3.        Mix curing agent in thoroughly.

4.        De-air (if necessary) at 0.5 cm. Hg. For 10 minutes.

5.        Pour into mold or cavity.

CURE SCHDULE

EPC 9 – overnight at room temperature; or 2 hours at 60 0C. 

EPC 11 – overnight at 50 0C; or 2 hours at 1000C; or 1 hour at 1250C.

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